原材料(鋼帶)材質(zhì)

Steel strip material

熱軋或冷軋低碳鋼Hot rolling or cold rolling low carbon steel

成品要求

FinishedProducts

requirements

圓管round pipeФ50-Ф102mm，thickness 壁厚：1.0-4.0mm

方管square pipe 40X40-80X80mm， thickness壁厚：1.0-3.5mm

機(jī)列要求Machine column requirements

機(jī)列形式：分體式  Form:Split

布置方式：根據(jù)客戶的需求

arrangement form: according to the customer's requirements

機(jī)組生產(chǎn)速度

Unit production speed

0～70m/min(特定條件下無法達(dá)到最高速度

The maximum speed can not be reached under certain conditions

結(jié)構(gòu)形式

type

單頭液壓開卷機(jī)single headhydraulic uncoiler

適用鋼帶內(nèi)徑

Shrinking and expanding range of I.D

鋼卷內(nèi)徑漲縮范圍φ470-φ520mm（根據(jù)客戶需求）

Φ470-Φ520(according to the customer’s request)

鋼帶外徑

steel strip O.D

≤φ1800mm

鋼帶寬度

Steel strip width

160～320mm

鋼帶卷重

Steel strip coil weight

≤5噸Ton

制動形式

Brake from

氣動、強(qiáng)弱制動Pneumatic brake

轉(zhuǎn)動形式

rotation form

人工推動平臺±180°Manual push platform±180°

作用Function

切除鋼帶頭尾的缺陷部分以及帶卷中間的缺陷部分

在對焊前切頭切尾，使對焊接頭平直對正，利于對焊

Removal of the defective portion of the strip head and tail and coil center,

Cutting head and tail before butt welding, make the butt-welded head straight on to be good for welding

結(jié)構(gòu)形式

Structure form

液壓剪+手動（自動）焊接+手動（自動）對縫

Hydraulic shearing and manual(Automatic) alignment and manual(Automatic) welding

剪切厚度

Applicable steel strip  thickness

≦4.0mm

最大剪切寬度

Maximum steel strip width

320mm

活套原理

Principle

由外套引入，中心出料

Introduced by theouter accumulator, center discharge

活套直徑

Diameter

Ф4.8米meter

鋼帶寬度

Steel strip width

160～320mm

鋼帶厚度

Steel strip thickness

≦4.0mm

充料速度

Feeding speed

≥120m/min

送料電機(jī)功率

Feeding motor power

11KW 

活套主體功率

Accumulator unit motor power

22KW 

進(jìn)料裝置

Feeding device

導(dǎo)向立輥

Guide vertical roll

矯平輥后兩對導(dǎo)向立輥，通過手動調(diào)節(jié)對中開合調(diào)整

After leveling roll two pairs of vertical guide rollers,

regulation of the opening and closing by manual adjustment

矯平輥

Leveling roller

采用7輥矯平裝置，使鋼帶平穩(wěn)進(jìn)入成型機(jī)組，矯平輥為無動力輥，下輥固定，上輥通過首輪絲桿上下調(diào)整

Adopt7-roller leveling device, so that a smooth strip into the forming units,

leveling roll is a non-powered roller, lower rolleris fixed, upper roller can be adjustedthrough the first round screw up and down

成型機(jī)架

Forming bracket

成型原理

principle

本機(jī)組采用底線水平輥式成型原理，軋輥采用雙半徑孔型

This unit uses the baseline level roll-forming principle,Roller adopts double radius of groove

成型要求

forming requirements

圓管round pipeФ50-Ф102mm，thickness 壁厚：1.0-4.0mm

方管square pipe 40X40-80X80mm， thickness壁厚：1.0-3.5mm

成型機(jī)架規(guī)格

Forming bracket specifications

輥架

Roller bracket

數(shù)量

quantity

輥架軸徑

Shaft diameter of roller bracket

輥軸材料

Material of roller bracket

軸熱處理

Heat treatment

水平輥架

Horizontal Roller bracket

7

Φ90mm

42Crmo

調(diào)質(zhì)高頻淬火

HF quenching

立輥架

Vertical Roller bracket

7

Φ60mm

42Crmo

調(diào)質(zhì)高頻淬火

HF quenching

成型機(jī)架機(jī)構(gòu)要求

Forming bracketinstitutions requirements

在每個開口成型水平機(jī)架上輥方軸承頂部都設(shè)由過載保護(hù)裝置，當(dāng)遇到過載時該墊有緩沖，以保護(hù)水平輥和傳動裝置

On each opening forming horizontal rack roller bearings are located at the top side by the overload protection device, the pad has a buffer when faced with overload, in order to protect the horizontal roller and transmission device

水平輥架為龍門式結(jié)構(gòu)，其中：開口成型4機(jī)架；閉口成型3機(jī)架。水平輥模具采用隔套直接固定，保證機(jī)組精度

Horizontal rollerbracket is gantry structure, including: open molding4 brackets; Silent molding 3brackets. Horizontal rollermold adopt spacer fixed directly, ensure its accuracy

立輥架為滑槽式結(jié)構(gòu)，其中：雙立輥導(dǎo)向，手動調(diào)節(jié)同時開合和對中；立輥滑塊為分體式，用螺釘調(diào)節(jié)松緊；

Vertical roller is sliding-type structure, including: double vertical roller Guide,manually adjust the opening and closing at the same time vertical roll slideris the split, with screw to adjust tightness

換輥方式：側(cè)拉式

Roller changing way:Side pull

機(jī)架潤滑：水平輥架后端排架使用油槍油脂潤滑，配加油嘴

BracketLubrication:horizontal rollerbracket back-end bent use grease lubrication oil gun, with refueling nozzle

上下軸加同步調(diào)整手輪

Upper and lower axis synchronous adjusting handwheel

焊縫導(dǎo)向機(jī)架

Weld guide bracket

（1套）導(dǎo)向輥由上下兩個輥子組成，中間裝有導(dǎo)向刀片，焊縫角度通過螺桿調(diào)節(jié)

(1 set)Guide roller is composed of upper and lower rollers,

 the middle is equipped with guide blade,weld angle adjusted through the screw

焊接擠壓輥機(jī)架

Welding extrusion rollerbracket

（1套）三輥式，壓輥加壓將熔融的金屬擠壓并焊合在一起

(1 set)Three roller, roller pressure squeezing molten metal and welded together

側(cè)擠壓輥軸裝輥直徑

Roller diameter ofThe lateral extrusion roller

Φ60mm

外毛刺去除裝置

Outer burr removal device

（1架）裝有可交替使用的前后刀具座，手輪調(diào)整刀具的高度和橫向位置并加裝有快速進(jìn)退刀裝置

(1 set)Before and after the tool holder can be used interchangeably,

the handwheel adjustthe cutting tool height and horizontal position and equipped with a fast cutting device

下支承部分

lower support part

硬木板支承，高度可調(diào)；可保證焊縫切削光滑平整

Hard wood supports, height is adjustable; 

can ensure the seam cutting is smooth

磨光輥機(jī)架

Polishing roller bracket

（1架）立輥式，手動調(diào)節(jié)開合和對中

（1 set）Vertical roller, manually adjust the opening and closing

冷卻裝置型式

Form of cooling device

噴淋和溢池聯(lián)合式

Spray pool and overflow pool

定徑要求

Sizing requirement

圓管round pipeФ50-Ф102mm，thickness 壁厚：1.0-4.0mm

方管square pipe 40X40-80X80mm， thickness壁厚：1.0-3.5mm

定徑機(jī)架規(guī)格

Sizing bracket specifications

輥架

Roller bracket

數(shù)量

quantity

輥架軸徑

Shaft diameter of roller bracket

輥軸材料

Material of roller bracket

軸熱處理

Heat treatment

水平輥架

Horizontal Roller bracket

6

Φ90mm

42Crmo

調(diào)質(zhì)高頻淬火

HF quenching

立輥架

Vertical Roller bracket

6

Φ60mm

42Crmo

調(diào)質(zhì)高頻淬火

HF quenching

水平輥模具采用隔套直接固定，保證機(jī)組精度 

Horizontal rollermold adopt spacer fixed directly, ensure its accuracy

定徑機(jī)架機(jī)構(gòu)要求

Sizing bracketinstitutions requirements

換輥方式：側(cè)拉式

Roller changing way:Side pull

上輥調(diào)整：左右單獨調(diào)整

Adjustment ofUpper roller: left or right to adjust alone

立輥架為滑槽式結(jié)構(gòu)，雙立輥導(dǎo)向，手動調(diào)節(jié)同時開合和對中；雙立輥導(dǎo)向，手動調(diào)節(jié)同時開合和對中；立輥滑塊為分體式，用螺釘調(diào)節(jié)松緊

Vertical roller is sliding-type structure, including: double vertical roller Guide,manually adjust the opening and closing at the same time,vertical roll slideris the split, with screw to adjust tightness

矯直裝置(土耳其頭)

Straightener(Turkey head)

作用

Function

矯直鋼管平直度,引導(dǎo)鋼管正確進(jìn)入飛鋸，也可對方矩管進(jìn)行整徑

Straightening steel pipe straightness, lead the steel pipe right into flying saw, can also be rectangular tubes for the whole size

結(jié)構(gòu)

structure

四輥土耳其頭，分別上下、左右調(diào)整和旋轉(zhuǎn)調(diào)整

Four-roll Turkey head,  up and down,

left and right adjustment and rotation adjustment respectively

數(shù)量

quantity

兩架單面土耳其頭

Two Single-sided Turkey head

型式Type

微機(jī)定尺飛鋸

computer length flying saw

用途

Usage

確定鋼管定長切斷位置，并能快速起動使切斷設(shè)備與作業(yè)線速度同步

Determine steel pipe fixed length cutting position, and can quickly start to make the cutting device synchronized with the production line

維持切斷設(shè)備與作業(yè)線速度同步，切斷機(jī)構(gòu)動作切斷鋼管

Maintaining cutting device synchronized with the production line, cutting off steel body movements and steel pipe

快速復(fù)位

Fast reset

控制方法

Control way

微機(jī)控制電機(jī)通過減速箱傳動齒輪齒條驅(qū)動移動組件 

Microcomputer control motordrives mobile component through gear boxgear rack

切割方式

Cutting way

熱摩擦鋸切

Friction heat of mental sawing

鋸車最大運行速度

Maximum running speed of saw car

70m/min

鋸切管徑

Pipe diameter

圓管roundФ50-Ф102mm，方管square 40X40-80X80mm

鋸切管壁厚

Pipe thickness

≤4.0mm

切割精度

Cutting precision

±3mm

定尺長度

Specified length

4～10m

鋸片規(guī)格

Saw blade

Φ800×110×4

鋸片轉(zhuǎn)速

Saw blade rotation speed

3000rpm

鋸切電機(jī)

Cutting motor

15KW（AC）

跟蹤電機(jī)

Tracking motor

22KW（DC）

氣動系統(tǒng)

Pneumatic system

0.4～0.7Mpa

支架結(jié)構(gòu)形式

Support structure

采用型鋼焊接結(jié)構(gòu)

Using steel welded structure

輥道架標(biāo)高Roller rack elevation

與管件軋制、飛鋸下料中心標(biāo)高一致

In line withpipe rolling andflying saw cutting center elevation

托輥形式、材料

Idler roller form and material

托輥為平輥，材料：45＃鋼淬火鍍硬鉻，使用壽命長，不劃傷鋼管

Idler roller is flat roller

Material:45# steel quenching hard chrome plated, long service life, don't scratch steel pipe

托輥運轉(zhuǎn)動力

Operation power of idler roller

采用3KW電機(jī)拖動，可滿足不同生產(chǎn)速度的需求

Adopt 3kw motor, can meet the needs of different production speed

翻料方向

Turning direction

管件前進(jìn)方向
Forward direction of pipe fittings

下料方式Blanking way

兩邊都可下料can be blanking on both side

傳動原理

Principle

整個機(jī)組成型機(jī)和定徑機(jī)聯(lián)動傳動，各系統(tǒng)的主電機(jī)通過減速箱、齒輪箱(螺旋傘齒輪傳動)、萬向傳動軸拖動水平輥；立輥為無動力輥。螺旋傘齒輪材質(zhì)采用20CrMnTi

Forming and sizing machines of the entire unit Transmission linkage,

the main motors of each system drag horizontal roller through reducer,

gear box (spiral bevel gear), universal transmission shaft;

vertical roller is unpowered roller. Spiral bevel gear material used 20CrMnTi

主機(jī)機(jī)組電機(jī)

The host unit motor

132KW x2

齒輪箱潤滑

Gearbox Lubrication

稀有浸泡潤滑；箱體外有油位顯示

Rare immersion lubrication; There is oil level outside the enclosure

額外

additional

先將油循環(huán)冷卻系統(tǒng)預(yù)先準(zhǔn)備，現(xiàn)場需要時再增加。

Oil circulating cooling system in advance to prepare first,will add if need when install.

結(jié)構(gòu)

Structure

整機(jī)預(yù)留冷卻液總接入口，每段軋輥中間安裝可調(diào)金屬冷卻管噴淋頭

Reserve the engine cooling fluid total access, installing adjustable metal cooling spray headin the middle of each roller

冷卻液流量

Coolant flow rate

≥25噸ton/小時hour

主電機(jī)

Main motor

國產(chǎn)品牌 Domestic brands

減速機(jī)

Reducer

國產(chǎn)名牌Domestic brands

飛鋸電源

Flyingsawpower

進(jìn)口品牌Imported brands

汽缸、氣動元件

Cylinder, pneumatic components

國產(chǎn)品牌Domestic brands

成型、定徑機(jī)組軸承

Bearingof forming and sizing bearing unit

國產(chǎn)品牌（哈、洛、瓦）Domestic brands

主要電器元件

Main electric components

進(jìn)口品牌Imported brands

固態(tài)高頻

Solid state high frequency

400KW節(jié)能一體機(jī)固態(tài)高頻，單拖，風(fēng)水冷，空調(diào)，調(diào)整支架

400KW energy-saving all-in-one machine solid state high frequency, single drag,

airand water cooling, air conditioning, adjustment bracket